BIG JOE - D40 | Electric Pallet Truck

The Big Joe D40 Electric Pallet Truck is a pallet mover engineered for performance, precision, and operator comfort. With powerful electric drive, smooth hydraulic lift, and a host of ergonomic features, the D40 is ideal for warehousing, manufacturing, and logistics applications that require high efficiency in tight spaces.

With an advanced AC drive system, safety-focused braking, and a customisable design, the D40 is built to meet the demanding needs of modern material handling.

Features

Ergonomic Tiller Arm Controls

The D40 features an ergonomic tiller arm with integrated controls for travel, lift, and lower functions. Operators can access all functions without removing their hand from the handle.

Key ergonomic features include:

• Angled grips for left- or right-hand use

• Wrap-around guard for safety

• Reversing switch, horn, and thumb control

• Gas-assisted spring return to vertical position

• Low-mounted handle for reduced steering effort

• Crawl speed mode activated with tiller at a 5° back-tilt, ideal for maneuvering in tight spaces

Advanced AC Drive System

The vertically mounted AC drive motor is direct-mounted to the gear housing with oil-bathed bevel gearing and tapered roller bearings for smooth, efficient torque transfer.

Benefits include:

• Zero maintenance gear design

• Low noise operation

• High efficiency and performance

• Electromagnetic brake mounted on the motor shaft

• Anti-roll back and neutral braking system

• Brake engages when handle is fully raised or lowered, enhancing safety on ramps and inclines.

Electrical System & Safety

Standard features include:

• Electric braking system

• Quick-disconnect Emergency Power Disconnect (EPD)

• Key switch to control access

• Battery discharge indicator for real-time monitoring of charge status

Durable Hydraulic Design

The D40’s chrome-plated lift cylinder rods ensure long service life, while the high-mounted hydraulic assembly (motor, solenoid, gear pump, and pressure-compensated lowering valve) provides excellent accessibility and low maintenance.

Maintenance-Friendly Accessibility

A three-piece water-resistant power head cover offers quick access to all major components, including the maintenance-free AGM batteries, simplifying routine inspections and service.

Applications

The Big Joe D40 Electric Pallet Truck is ideal for warehouses, production lines, shipping/receiving docks, and other fast-paced environments requiring efficient horizontal pallet transport. Its crawl-speed control, compact design, and powerful drivetrain make it especially effective in congested or narrow areas.

Whether you're upgrading from manual jacks or looking to improve throughput in mid-duty tasks, the D40 delivers consistent performance, operator safety, and minimal maintenance — making it a trusted solution for material handling operations.